INDEX / SVC.01 MECHANICAL / SVC.01.F · PRESSURE VESSEL DESIGN

Designed for pressure, detailed for the shop.

Pressure vessels, storage tanks and exchangers designed to the code named in your specification, calculations, general arrangement and fabrication drawings issued together, checked by a second engineer.

SOLIDWORKSINVENTORAUTOCADANSYSFUSION 360
ISSUED TOISOASMEDINBS
ON YOUR TEMPLATES
AND TITLE BLOCKS
++
Ø1100.0 ±1.58MM SA-516 GR.70 · FULL RTASME VIII DIV.1 · 6 BAR @ 180°C
FIG.136 · VERTICAL AIR RECEIVER · REV.A
CLICK TO EXPLODE / ASSEMBLE
VERTICAL AIR RECEIVERREV.AFIG.1368MM SA-516 GR.70 · FULL RTSCALE 1:8SHT 1/6
SVC.01.F · VESSEL INDEX, EIGHT LINES

Code-compliant shells,
shop-ready sheets

DESIGNED TO ASME VIII / PD 5500 / EN 13445 · CALCULATIONS AND DRAWINGS ISSUED AS ONE PACK
.01Vessel GA & Fabrication Drawing PacksGeneral arrangement, shell development, part and detail drawings issued together with bill of materials, so the fabricator works from one consistent set.
.02Code Calculations & Wall Thickness SizingShell, head and cone thicknesses calculated to ASME VIII Div 1, PD 5500 or EN 13445 for the stated design conditions, with the governing case reported.
.03Nozzle Schedules, Orientation & ReinforcementEvery nozzle listed with size, rating, projection and orientation, and reinforcement checked so each opening passes the compensation rules of your code.
.04Dished Ends, Cones & Shell DevelopmentsTorispherical, ellipsoidal and conical ends specified to the code, with plate developments and weld seam positions drawn for the rolls actually forming them.
.05Saddles, Skirts, Legs & Lifting LugsSupports sized for operating, test and transport loads, with baseplates, anchor details and lifting points checked for the actual lift and marked on the GA.
.06Weld Maps, Categories & NDE Call-outsWeld seams mapped and categorised with joint preparation, efficiency and examination extent called up, so the inspection scope is on the sheet, not in an email.
.07FEA of Nozzle Loads & Local StressesLocal stresses at nozzles, supports and attachments checked in ANSYS where code rules run out, piping loads and thermal cases included where you state them.
.08Rerates, Modifications & As-Built DrawingsExisting vessels recalculated for new conditions from drawings or survey data, with reinforcement detailed and as-built sheets issued under revision control.
PROCESS · FOUR CHECKPOINTS

How a vessel gets designed

STEP.01
Consultation
Design pressure and temperature, medium, volume, corrosion allowance and the governing code are agreed in writing before anything is sized.
STEP.02
Quotation
Once scope and code are understood, a fixed written quote lands within 24 hours. No hourly meters.
STEP.03
Calculate & model
Shell, heads, nozzles and supports are calculated to code, the vessel is modelled, and results are reviewed with you before detailing begins.
STEP.04
Delivery
Calculation report, GA and part drawings, nozzle schedule and weld map issue together after an independent check of every sheet.
SECTORS ·OIL & GASPROCESS INDUSTRYFOOD PROCESSINGCHEMICAL & PHARMAPOWER GENERATIONHEAVY ENGINEERINGMETAL FABRICATION

Vessels we've issued

ALL WORK →
DROP RENDER · FIG.136
VERTICAL AIR RECEIVERFIG.136
DROP RENDER · FIG.137
JACKETED PROCESS VESSELFIG.137
DROP RENDER · FIG.138
HORIZONTAL STORAGE TANKFIG.138
DROP RENDER · FIG.139
AGITATED MIXING VESSELFIG.139
DROP RENDER · FIG.140
SHELL & TUBE EXCHANGERFIG.140
DROP RENDER · FIG.141
CIP TANK SETFIG.141
OUR CLIENTS · ON THE RECORD

Signed off, worldwide

REG.014 · SIGN-OFF
I can attest to ZetaCore's exceptional sheet metal design capabilities. Their designs are detailed, accurate, and perfectly suited to our needs, which has significantly improved our project outcomes.
MICHAEL ANDERSONCUSTOMER IN UK
ORIGINUNITED KINGDOMSERVICEPRESSURE VESSEL DESIGNSTATUSAPPROVED ✓
SHT 1 / 3
RFI LOG · MOST FREQUENT QUESTIONS

Before you ask

ASME VIII Div 1, PD 5500, EN 13445 or AS 1210, whichever your specification names. Drawings issue to ISO, ASME, DIN or BS.

Got a vessel to design or rerate?
Send the design conditions.

NDA-FIRST · SCOPED WITHIN 24H · NAMED ENGINEER