Proven in software, before the spindle turns.
3-axis to 5-axis milling, turning and routing programmed in Mastercam, Fusion 360 and SolidWorks CAM, simulated against your stock, fixtures and holders, then posted for the controller standing on your floor.
MASTERCAMFUSION 360SOLIDWORKS CAMPOWERMILLVERICUT
ISSUED TOISOASMEDINBS
ON YOUR TEMPLATESAND TITLE BLOCKS
++
FIG.40 · 5-AXIS IMPELLER · REV.A
CLICK TO EXPLODE / ASSEMBLE
5-AXIS IMPELLERREV.AFIG.40AL 7075-T6 · 5-AXIS SIMULTANEOUSSCALE 1:2SHT 1/4
SVC.04.A · PROGRAMME INDEX, EIGHT LINES
Programmed to run,
not to look right
EVERY TOOLPATH SIMULATED WITH STOCK, FIXTURE AND HOLDER MODELS BEFORE IT LEAVES US
.013-Axis Milling & Drilling ProgrammesRoughing, rest machining and finishing strategies built around your cutter library, stepovers and depths of cut set for the material, not the default.
.024 & 5-Axis Simultaneous MachiningImpellers, manifolds and deep cavities programmed with tool-axis control and tilt limits that keep the holder clear of the part.
.03Turning, Mill-Turn & Live ToolingLathe and mill-turn programmes with sub-spindle transfer, driven tooling and bar-pull routines sequenced for unattended running.
.04Post-Processor Development & TuningPosts written and corrected for Fanuc, Haas and Heidenhain controllers, work offsets, canned cycles and safe-start blocks output exactly as your operators expect.
.05Stock, Fixture & Holder SimulationFull machine simulation against modelled stock, vices, clamps and holders. Gouges and collisions are found in software, never on your spindle.
.06Cycle-Time & Tool-Life OptimisationFeeds, speeds and engagement angles reviewed against tool life, seconds recovered per part compound across a production run.
.07Tool Libraries & Work Offset SchemesStandardised tool numbering, holder assemblies and G54–G59 offset schemes, so a programme loads the same way on every machine in the cell.
.08Setup Sheets & NC File DeliveryNC files issued with setup sheets, tool lists and datum references, a job pack any operator can run cold.
PROCESS · FOUR CHECKPOINTS
How a programme gets proven
STEP.01
Model & scope review
Your model, stock, fixtures and machine list are reviewed before anyone picks a cutter. Missing datums and unmachinable features get flagged first.
STEP.02
Strategy & tooling
Operation order, work-holding and cutter selection agreed against your tool crib. No programme depends on tooling you do not own.
STEP.03
Simulation & proving
Full stock and machine simulation, then a verified cycle time. Collisions, gouges and air-cutting are removed before delivery.
STEP.04
Post & issue
Posted NC files, setup sheets and tool lists issued for your controller, with first-off support on the phone while the job runs.
SECTORS ·METAL FABRICATIONMACHINE MANUFACTURINGAEROSPACEAUTOMOTIVEOIL & GASMEDICAL DEVICESPROCESS INDUSTRY
Programmes we've posted
ALL WORK →DROP RENDER · FIG.100
5-AXIS IMPELLER TOOLPATHSFIG.100
DROP RENDER · FIG.101
GEARBOX HOUSING OP SETFIG.101
DROP RENDER · FIG.102
MANIFOLD BLOCK DRILL CYCLEFIG.102
DROP RENDER · FIG.103
MILL-TURN SHAFT PROGRAMMEFIG.103
DROP RENDER · FIG.104
TITANIUM BRACKET ROUGHINGFIG.104
DROP RENDER · FIG.105
FIXTURE PLATE DATUM PACKFIG.105
OUR CLIENTS · ON THE RECORD
Signed off, worldwide
REG.014 · SIGN-OFF
“I can attest to ZetaCore's exceptional sheet metal design capabilities. Their designs are detailed, accurate, and perfectly suited to our needs, which has significantly improved our project outcomes.”
MICHAEL ANDERSONCUSTOMER IN UK
ORIGINUNITED KINGDOMSERVICECAM PROGRAMMINGSTATUSAPPROVED ✓
SHT 1 / 3
RFI LOG · MOST FREQUENT QUESTIONS
Before you ask
Fanuc, Haas, Heidenhain, Siemens and Mazak are routine, and we write or correct posts for anything else you run. Send one known-good NC file off the machine and the post is matched to it.
Send a STEP file and your machine list.
We'll quote the programme.
NDA-FIRST · SCOPED WITHIN 24H · NAMED ENGINEER